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Operando Probing of the Surface Chemistry During the Haber-Bosch Process
Stockholm University, Faculty of Science, Department of Physics.ORCID iD: 0000-0002-0062-0643
Stockholm University, Faculty of Science, Department of Physics.ORCID iD: 0000-0002-5297-710x
Stockholm University, Faculty of Science, Department of Physics.ORCID iD: 0000-0001-6085-2916
Stockholm University, Faculty of Science, Department of Materials and Environmental Chemistry (MMK).ORCID iD: 0000-0001-7122-2231
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2024 (English)In: Nature, ISSN 0028-0836, E-ISSN 1476-4687, Vol. 625, no 7994, p. 282-286Article in journal (Refereed) Published
Abstract [en]

The Haber-Bosch process produces NH3 from N2 and H21,2, typically with Fe and Ru3.  HB has been proposed as the most important scientific invention in the 20th century4. The chemical state during reaction has been proposed as oxides5, nitrides2, metallic, or surface nitride6. The proposed rate-limiting step has been the dissociation of  N27–9, reaction of adsorbed nitrogen10, or desorption of NH311. Due to the vacuum requirement for surface-sensitive techniques, studies at reaction conditions are limited to theory computations12–14. We determined the surface composition, during NH3 production, at pressures up to 1 bar and temperatures as high as 723 K on flat, stepped Fe, and stepped Ru single crystal surfaces using operando X-ray Photoelectron Spectroscopy15. We found that all surfaces remain metallic. On Fe only a small amount of adsorbed N remains, yet Ru’s surface is almost adsorbate free. At 523 K, high amines (NHx) coverages appear on the stepped Fe surface. The results show that the rate-limiting step on Ru is always N2 dissociation. Still, on Fe the hydrogenation step involving adsorbed N atoms is essential for the total rate, as predicted by theory13. If the temperature is lowered on Fe, the rate-limiting steps switch and become surface species’ hydrogenation.

Place, publisher, year, edition, pages
2024. Vol. 625, no 7994, p. 282-286
National Category
Physical Chemistry
Identifiers
URN: urn:nbn:se:su:diva-215641DOI: 10.1038/s41586-023-06844-5ISI: 001143579000011PubMedID: 38200297Scopus ID: 2-s2.0-85181915624OAI: oai:DiVA.org:su-215641DiVA, id: diva2:1745221
Available from: 2023-03-22 Created: 2023-03-22 Last updated: 2025-05-05Bibliographically approved
In thesis
1. CO, CO2 and N2 hydrogenation reactions probed by operando x-ray photoelectron spectroscopy
Open this publication in new window or tab >>CO, CO2 and N2 hydrogenation reactions probed by operando x-ray photoelectron spectroscopy
2023 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Catalytic reactions are essential for generating the chemical products required by the modern society. In particular, reactions related to clean energy storage and generation as well as fertilizer production are facilitated by catalysts. However, the processes are often insufficiently understood at a mechanistic level. One of the main reasons is that a holistic investigation of heterogenous catalyst surfaces during reaction conditions requires experimental techniques that combine element specificity, surface sensitivity and can work under operando conditions. While excellent in terms of the first two criteria, x-ray photoelectron spectroscopy (XPS) has traditionally not been compatible with the high pressures and temperatures required for many catalytic reactions; a “pressure gap” opened between the obtainable conditions in the lab and the relevant conditions in a real catalytic reactor.

We have built a scientific instrument, a synchrotron endstation, that addresses this issue and allows operando probing at 100x higher pressure than elsewhere. The POLARIS instrument is located at PETRA III in Hamburg. This work describes the instrumentation and the theoretical background for the technique. The main focus, however, is on the mechanistic discoveries made when operando XPS with POLARIS was applied to hydrogenation of CO, CO2 and N2 over single crystal catalysts. The surfaces examined in this work include Fe, Co, Ni, Cu-Zn, Rh and Ru.

Regarding the CO hydrogenation reaction, this work describes how the Fe surfaces facilitate rapid CO dissociation, but slow adsorbate desorption. This combination results in carbide phases and a drastic accumulation of long-chain hydrocarbons. A similar behavior was noted in Ni catalysts at low temperatures, where a non-stoichiometric carbide was formed, but the hydrogenation rate of the carbide was dependent on the temperature and the partial pressure of the reactants. Co surfaces exhibit a mixture of CO and partly hydrogenated hydrocarbons, indicating a slower termination than observed on Ni, but without the drastic carburization noted for Fe. On Rh catalysts, a subset of the non-dissociated CO molecules may hydrogenate, and alkoxy intermediates co-exist with non-saturated hydrocarbons, allowing for selectivity towards oxygenated products. 

For the CO2 hydrogenation reaction on Rh, the residence time of CO2 was observed to be short and the coverage of dissociated intermediates was low in the 150 mbar pressure range. However, when switching the pressure rapidly it can be shown that pressures around 2 bar increase the coverage, and reveals other adsorbates than the static pressure study.

A Cu catalyst with surficial Zn was examined in ternary reaction mixtures of CO2, CO and H2. Here we noted that CO kept the Zn reduced. 

In the N2 hydrogenation reaction, the rate of chemisorption and dissociation of N2 dictate two different rate limiting scenarios. On Ru the reaction is limited by the N2 dissociation and on Fe it is also limited by the hydrogenation of chemisorbed N.

The significance of operando conditions is particularly manifested with regard to the hydrogen partial pressure and its interplay with the resulting adsorbate distribution. 

Place, publisher, year, edition, pages
Stockholm: Department of Physics, Stockholm University, 2023. p. 71
Keywords
Operando Catalysis, Hydrogenation reactions, High-Pressure X-Ray Photoelectron Spectroscopy, Syngas
National Category
Physical Chemistry
Research subject
Chemical Physics
Identifiers
urn:nbn:se:su:diva-215678 (URN)978-91-8014-258-8 (ISBN)978-91-8014-259-5 (ISBN)
Public defence
2023-05-12, sal FB55, AlbaNova universitetscentrum, Roslagstullsbacken 21 and online via Zoom: https://stockholmuniversity.zoom.us/j/239996391, Stockholm, 10:00 (English)
Opponent
Supervisors
Funder
Swedish Research Council, 2013-8823Knut and Alice Wallenberg Foundation, 2013-0020
Available from: 2023-04-19 Created: 2023-03-23 Last updated: 2023-04-11Bibliographically approved
2. Operando studies of chemical conversions at heterogeneous catalytic interfaces
Open this publication in new window or tab >>Operando studies of chemical conversions at heterogeneous catalytic interfaces
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

A successful energy transition hinges on developing new, efficient, and sustainable catalysts. To develop such catalysts, we must improve our understanding of heterogeneous catalytic mechanisms. Real catalytic interfaces are not static systems, but are complex and highly dynamic, and to gain truly applicable information it is imperative to study catalytic interfaces under realistic conditions, while the reaction occurs. In this thesis, a range of methods – from relatively simple product quantification with mass spectrometry to state-of-the-art X-ray spectroscopic measurements of high-pressure and electrocatalytic reactions – are used to gain mechanistic information about a series of heterogeneous catalytic reactions.

First, the mechanism of water-promoted CO oxidation is studied over two supported Au-nanoparticle catalysts, Au-TiO2 and Au-Fe2O3. It is observed that CO2 production occurs over the Au-Fe2O3 catalyst under O2-free conditions, which is inconsistent with previously proposed mechanisms. Guided by isotope exchange measurements and density functional theory, we propose a new Mars-van Krevelen mechanism over Au-Fe2O3.

Next, the Haber-Bosch reaction over Fe and Ru single crystals is investigated using high-pressure X-ray photoelectron spectroscopy (XPS). We find that all surfaces are fully metallic under reaction conditions. Additionally, we show that the rate determining step over Ru is the dissociation of adsorbed N2. On the Fe surfaces, the rate determining step is also N2 dissociation at high temperatures, but at lower temperatures the hydrogenation steps become rate limiting.

Using the same instrument, a method is developed for studying electrode-electrolyte interfaces using XPS and is used to probe a Cu(111) electrode surface during the CO reduction reaction. The results suggest that, firstly, the mechanism for methane formation on this surface occurs via an atomic carbon intermediate, and that the mechanism for acetate formation on Cu(111) must proceed, at least in part, via a surface-based carboxylation step.

Finally, a new high-performance catalyst for the alkaline hydrogen evolution reaction (HER) is presented, NiCo-Co2Mo3O8, and the reaction mechanism is investigated using K-edge X-ray absorption spectroscopy and Kβ X-ray emission spectroscopy. The results point towards in-situ formed Mo(III) sites within the oxide phase as being the active sites for hydrogen evolution, while Co(II) sites aid H2O adsorption.

Place, publisher, year, edition, pages
Stockholm: Department of Chemistry, Stockholm University, 2025. p. 66
Keywords
Heterogeneous catalysis, electrochemistry, spectroscopy
National Category
Physical Chemistry
Research subject
Physical Chemistry
Identifiers
urn:nbn:se:su:diva-242879 (URN)978-91-8107-292-1 (ISBN)978-91-8107-293-8 (ISBN)
Public defence
2025-08-18, Oskar Klein Auditorium, AlbaNova University Centre, Roslagstullbacken 21, Stockholm, 09:00 (English)
Opponent
Supervisors
Available from: 2025-05-26 Created: 2025-05-05 Last updated: 2025-05-16Bibliographically approved

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Goodwin, Christopher M.Lömker, PatrickDegerman, DavidDavies, BernadetteShipilin, MikhailKoroidov, SergeyMathiesen, Jette KatjaRodrigues, Gabriel Libânio SilvaAmann, PeterNilsson, Anders

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