There has been a recent surge of interest in biobased foams for applications ranging from building sustainability (insulation) to biomedicine, pharmaceutics, and electronics (scaffolds), with nanocellulose-based foams being particularly promising due to their porous and low-density structure. This study compares the production energy, structure, and properties of foams made from TEMPO-oxidized lignocellulose nanofibers (FTOLCNF) derived from unbleached wood pulp, and TEMPO-oxidized cellulose nanofibers (FTOCNF) from bleached cellulose pulp. Additionally, the incorporation of tannic acid (TA) as a biobased additive is explored for its ability to enhance the mechanical strength of FTOLCNF, contributing to improved performance. This builds upon the inherent advantages of FTOLCNF, which not only demonstrate superior structural integrity and load-bearing capacity (specific Young’s modulus of 37.4 J g–1, compared to 16.4 J g–1 for TOCNF) but also exhibit a higher yield during production due to the minimal processing required for unbleached pulp. Furthermore, FTOLCNF production requires about 18% less cumulative energy than FTOCNF (27 vs 33 MJ kg–1), largely owing to the energy-efficient preparation of TOLCNF from unbleached wood pulp. FTOLCNF also have a significantly lower cumulative energy demand (CED) compared to fossil-based alternatives like expanded polystyrene (EPS) and polyurethane (PU), highlighting their reduced environmental impact. Despite their lightweight nature, FTOLCNF exhibit competitive compressive strength, making them viable candidates for eco-friendly applications across various industries. Overall, this study demonstrates that FTOLCNF are an attractive alternative to other bio- and fossil-based foams, offering a balance of energy efficiency, higher yield, mechanical performance, and sustainability.

Lignin, a central renewable carbon resource in the biosphere, has recently emerged as a promising redox-active material for organic batteries. Currently, the main challenge lies in finding a form of lignin that combines water-based processability with good cyclic stability, as the two industrially common forms, kraft lignin and lignosulfonate, each offers only one of these advantages. In this work, we demonstrate that lignin nanoparticles (LNPs) act as redox-active centers that are insoluble but exhibit colloidal stability in aqueous media, allowing for straightforward processing into electrodes for zinc-ion batteries. Electrodes based on conductive composites of LNPs with poly(3,4-ethylenedioxythiophene) polystyrenesulfonate (PEDOT:PSS) were shown electrochemically to achieve specific capacities reaching 42.5 mAh/g at a current density of 1 A/g. A zinc-ion battery prototype using this composite demonstrated a specific energy of 54 Wh/kg, outperforming previous lignin-based energy storage devices. This zinc-lignin battery exhibited excellent Coulombic efficiency of around 100%, with a specific capacity of 82.5 mAh/g at 0.05 A/g and a capacity retention of approximately 61% after 2000 charge/discharge cycles. Our results highlight the potential of LNPs in advancing eco-friendly, cost-effective, and high-performance lignin-based energy storage devices.

Surface protection is essential when using wood as a construction material. However, the industry lacks sustainable alternatives to replace the presently dominant fossil-based synthetic water-resistant coatings. Here, we show a fully bio-based wood surface protection system using components sourced from birch bark and spruce bark, inspired by the natural barrier function of bark in trees. The coating formulation contains suberinic acids and spruce bark polyphenols, resulting in a waterborne suspension that is safe and easy to apply to wood. The polyphenols play a dual role in the formulation as they stabilize the water-insoluble suberinic acids and serve as nanofillers in the thermally cured coating, enabling the adjustment of the mechanical properties of the resulting coating. When applied to spruce wood, the coating formulation with 10% polyphenol and 90% suberinic acids achieved a water absorption value of 100 g m−2 after 72 hours of water exposure, demonstrating superior performance compared to an alkyd emulsion coating. We conclude that instead of combusting tree bark, it can serve as a valuable resource for wood protection, closing the circle in the wood processing industry.

Lignin nanoparticles (LNPs) are promising components for various materials, given their controllable particle size and spherical shape. However, their origin from supramolecular aggregation has limited the applicability of LNPs as recoverable templates for immobilization of enzymes. In this study, we show that stabilized LNPs are highly promising for the immobilization of phospholipase D (PLD), the enzyme involved in the biocatalytic production of high-value polar head modified phospholipids of commercial interest, phosphatidylglycerol, phosphatidylserine and phosphatidylethanolamine. Starting from hydroxymethylated lignin, LNPs were prepared and successively hydrothermally treated to obtain c-HLNPs with high resistance to organic solvents and a wide range of pH values, covering the conditions for enzymatic reactions and enzyme recovery. The immobilization of PLD on c-HLNPs (PLD-c-HLNPs) was achieved through direct adsorption. We then successfully exploited this new enzymatic preparation in the preparation of pure polar head modified phospholipids with high yields (60–90 %). Furthermore, the high stability of PLD-c-HLNPs allows recycling for a number of reactions with appreciable maintenance of its catalytic activity. Thus, PLD-c-HLNPs can be regarded as a new, chemically stable, recyclable and user-friendly biocatalyst, based on a biobased inexpensive scaffold, to be employed in sustainable chemical processes for synthesis of value-added phospholipids.

Lignin, a natural polyphenolic compound of wood, holds promise as a green alternative to fossil resources given the current environmental concerns. However, its complex structure and limited usability have impeded widespread use of lignin in biobased materials. This thesis is focused on employing a series of chemistries and techniques that facilitate lignin utilization in a variety of applications ranging from bulk materials to colloidal particles. Lignin-based vitrimers, developed by a one pot, catalyst-free click addition of poly(ethylene glycol) divinyl ether to softwood kraft lignin and formation of dynamic acetal exchange network showed excellent performance as recoverable adhesives, reaching lab shear strengths of 2.6 MPa and 6.0 MPa for wood and aluminum substrates, respectively. Stabilized lignin nanoparticles synthesized by hydrothermal crosslinking of hydroxymethylated lignin nanoparticles showed an excellent colloidal stability in organic solvents such as ethanol, acetone, dimethylformamide, and tetrahydrofuran, and aqueous media (3 < pH < 12). These stabilized lignin nanoparticles were subjected to direct surface modification in colloidal state to develop aminated pH-responsive particles. Stabilized lignin nanoparticles, preserving redox activity, showed a capacity in reducing silver ions, forming hybrid lignin-silver nanoparticles for applications such as hydrogen peroxide colloidal sensors. Interaction of silver ions and stabilized lignin nanoparticles contributed to the emergence of discrete patterns of silver in lignin nanoparticle embedded hydrogels. The location and distance of the discrete patterns can be modified by altering the particle size and concentration. Furthermore, redox activity of stabilized lignin nanoparticles, hydroxymethylated lignin nanoparticles and unmodified lignin nanoparticles with different particle sizes (90 nm, 150 nm, 640 nm) were studied in charge storage applications in organic poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS) electrodes. Non-modified lignin nanoparticles with the diameter of 150 nm showed the best performance overall, with specific capacities of the electrode reaching 42.5 mAh/g at a current density of 1 A/g. These particles were also demonstrated in a Zinc-lignin battery prototype. To further explore and broaden the horizon of lignin applications, propargylated lignin nanoparticles demonstrated light-induced “click” reactions initiated thermally or by Cu (I) or energy-efficient light emitting diodes with 405 nm wavelength. These nanoparticles were further employed to demonstrate the light-triggered reactions with betulin azide in Pickering emulsions, showcasing the versatility of colloidal chemistry of lignin and opportunities for new applications.

Lightweight iron oxide nanoparticle (IONP)/TEMPO-oxidized cellulose nanofibril (TOCNF) hybrid foams with an anisotropic structure and a high IONP content were produced using magnetic field-enhanced unidirectional ice-templating. Coating the IONP with tannic acid (TA) improved the processability, the mechanical performance, and the thermal stability of the hybrid foams. Increasing the IONP content (and density) increased the Young's modulus and toughness probed in compression, and hybrid foams with the highest IONP content were relatively flexible and could recover 14% axial compression. Application of a magnetic field in the freezing direction resulted in the formation of IONP chains that decorated the foam walls and the foams displayed a higher magnetization saturation, remanence, and coercivity compared to the ice-templated hybrid foams. The hybrid foam with an IONP content of 87% displayed a saturation magnetization of 83.2 emu g⁻¹, which is 95% of the value for bulk magnetite. Highly magnetic hybrid foams are of potential interest for environmental remediation, energy storage, and electromagnetic interference shielding.

The more widespread applicability of photopolymerization-based three-dimensional (3D) printing is limited by the availability of light-curable resins, most of which are based on fossil-derived compounds. We developed a biobased lignin-derivable resin by utilizing methacrylated derivatives of vanillin, vanillyl alcohol, and eugenol as aromatic monomers. Lignin nanoparticles (LNPs) were incorporated as functional fillers that enhance print resolution and material properties. The crosslinking degree, and thereby the tensile properties, was modulated through the use of mono- or dimethacrylated vanillin derivatives in the resin formulation. The LNPs acted as UV absorbers, conferring better control of the photopolymerization process by preventing light penetration across unintended layers, leading to enhanced print resolution. The LNPs showed excellent dispersion stability due to their size and morphology. The inclusion of up to 2 wt% of LNPs improved the ductility of the 3D printed nanocomposites through toughening mechanisms enabled by the rigid nanoparticles. Finally, exploiting the differences in crosslinking degree of the resin formulations, a multi-material model featuring both soft and rigid domains was fabricated. This study demonstrates a simple but effective strategy for the design of biobased photocurable resins with tailorable mechanical properties that are suitable for high-resolution and multi-material 3D printing. 

The inferior thermoplastic properties have limited production of melt-spun fibers from lignin. Here we report on the controlled esterification of softwood kraft lignin (SKL) to enable scalable, solvent-free melt spinning of microfibers using a cotton candy machine. We found that it is crucial to control the esterification process as melt-spun fibers could be produced from lignin oleate and lignin stearate precursors with degrees of esterification (DE) ranging from 20-50%, but not outside this range. To fabricate a functional hybrid material, we incorporated magnetite nanoparticles (MNPs) into the lignin oleate fibers by melt blending and subsequent melt spinning. Thermogravimetric analysis and X-ray diffraction studies revealed that increasing the weight fraction of MNPs led to improved thermal stability of the fibers. Finally, we demonstrated adsorption of organic dyes, magnetic recovery, and recycling via melt spinning of the regular and magnetic fibers with 95% and 83% retention of the respective adsorption capacities over three adsorption cycles. The mechanical recyclability of the microfibers represents a new paradigm in lignin-based circular materials.

Lignin has been, for a long time, treated as a low-value waste product. To change this scenario, high-value applications have been recently pursued, e.g., the preparation of hybrid materials with inorganic components. Although hybrid inorganic-based materials can benefit from the reactive lignin phenolic groups at the interface, often responsible for optimizing specific properties, this is still an underexplored field. Here, we present a novel and green material based on the combination of hydroxymethylated lignin nanoparticles (HLNPs) with molybdenum disulfide (MoS₂) nanoflowers grown via a hydrothermal route. By bringing together the lubricant performance of MoS₂ and the structural stability of biomass-based nanoparticles, a MoS₂-HLNPs hybrid is presented as a bio-derived additive for superior tribological performances. While FT-IR analysis confirmed the structural stability of lignin after the hydrothermal growth of MoS₂, TEM and SEM micrographs revealed a homogeneous distribution of MoS₂ nanoflowers (average size of 400 nm) on the HLNPs (average size of 100 nm). Regarding the tribological tests, considering a pure oil as reference, only HLNPs as bio-derived additives led to a reduction in the wear volume of 18%. However, the hybrid of MoS₂-HLNPs led to a considerably higher reduction (71%), pointing out its superior performance. These results open a new window of opportunity for a versatile and yet underexplored field that can pave the way for a new class of biobased lubricants.

Sustainable materials are needed to mitigate against the increase in energy consumption resulting from population growth and urbanization. Here, we report fully biobased nanocomposite films and coatings that display efficient photothermal activity and selective absorption of ultraviolet (UV) radiation. The nanocomposites with 20 wt % of lignin nanoparticles (LNPs) embedded in a chitosan matrix displayed an efficient UV blocking of 97% at 400 nm along with solar energy-harvesting properties. The reflectance spectra of the nanocomposite films revealed the importance of well-dispersed nanoparticles in the matrix to achieve efficient UV-blocking properties. Finally, yet importantly, we demonstrate the nanocomposites with 20 wt % LNPs as photothermal glass coatings for passive cooling of indoor temperature by simply tailoring the coating thickness. Under simulated solar irradiation of 100 mW/cm², the 20 μm coating achieved a 58% decrease in the temperature increment in comparison to the system with uncoated glass. These renewable nanocomposite films and coatings are highly promising sustainable solutions to facilitate indoor thermal management and improve human health and well-being.