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Strong silica-nanocellulose anisotropic composite foams combine low thermal conductivity and low moisture uptake
Stockholm University, Faculty of Science, Department of Materials and Environmental Chemistry (MMK), Materials Chemistry.ORCID iD: 0000-0001-7402-0088
Stockholm University, Faculty of Science, Department of Materials and Environmental Chemistry (MMK), Materials Chemistry.ORCID iD: 0000-0003-3036-8730
Stockholm University, Faculty of Science, Department of Materials and Environmental Chemistry (MMK), Materials Chemistry.ORCID iD: 0000-0002-5702-0681
2020 (English)In: Cellulose, ISSN 0969-0239, E-ISSN 1572-882X, Vol. 27, no 18, p. 10825-10836Article in journal (Refereed) Published
Abstract [en]

We report the fabrication of anisotropic lightweight composite foams based on commercial colloidal silica particles and TEMPO-oxidized cellulose nanofibrils (TOCNF). The unidirectional ice-templating of silica-TOCNF dispersions resulted in anisotropic foams with columnar porous structures in which the inorganic and organic components were homogeneously distributed. The facile addition of silica particles yielded a significant enhancement in mechanical strength, compared to TOCNF-only foams, and a 3.5-fold increase in toughness at a density of 20 kg m−3. The shape of the silica particles had a large effect on the mechanical properties; anisotropic silica particles were found to strengthen the foams more efficiently than spherical particles. The water uptake of the foams and the axial thermal conductivity in humid air were reduced by the addition of silica. The composite foams were super-insulating at dry conditions at room temperature, with a radial thermal conductivity value as low as 24 mW m−1 K−1, and remained lower than 35 mW m−1 K−1 up to 80% relative humidity. The combination of high strength, low thermal conductivity and manageable moisture sensitivity suggests that silica-TOCNF composite foams could be an attractive alternative to the oil-based thermal insulating materials.

Place, publisher, year, edition, pages
2020. Vol. 27, no 18, p. 10825-10836
Keywords [en]
Nanocellulose, Silica particles, Foams, Mechanical reinforcement, Moisture uptake, Thermal insulation
National Category
Materials Chemistry
Identifiers
URN: urn:nbn:se:su:diva-177657DOI: 10.1007/s10570-019-02912-0ISI: 000574625900001OAI: oai:DiVA.org:su-177657DiVA, id: diva2:1383189
Conference
2nd International Workshop on Biorefinery of Lignocellulosic Materials (WBLCM 2019), Córdoba, Spain, June 4–7, 2019
Available from: 2020-01-07 Created: 2020-01-07 Last updated: 2022-05-10Bibliographically approved
In thesis
1. Assembly and alignment in cellulose nanomaterial-based composite dispersions and thermally insulating foams
Open this publication in new window or tab >>Assembly and alignment in cellulose nanomaterial-based composite dispersions and thermally insulating foams
2021 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Research on nanoparticles extracted from renewable and highly available sources is motivated by both the development of functional nanomaterials and the drive to replace widely used materials based on fossil resources. In particular, cellulose, in the form of cellulose nanomaterials (CNM), has attracted increased attention for the development of sustainable and high performance products, thanks to properties that include high specific mechanical strength, chemical versatility and anisotropic thermal conductivity. Ice-templated CNM foams display super-insulating properties across the direction of the aligned particles (radially) and could potentially compete with fossil-based insulation materials. This thesis investigates the alignment and co-assembly of widely available inorganic nanomaterials with CNM in aqueous dispersions, and the relative importance of phonon scattering in anisotropic thermally insulating composite foams.

Time resolved small-angle X-ray scattering (SAXS) experiments have been conducted to study assembly and alignment in composite aqueous dispersions containing cellulose nanocrystals (CNC) and montmorillonite (MNT) clay nanoplatelets. The co-assembly of CNC and MNT in slowly evaporating levitating droplets was dominated by the interactions between the dispersed CNC particles but MNT promoted gelation and assembly at lower total volume fractions than in CNC-only droplets. Combining SAXS with rotational rheology showed that shear induced a high degree of orientation of CNC in both the CNC-only and mixed CNC:MNT dispersions. The shear-induced CNC orientation relaxed quickly in the CNC-only dispersion but relaxation was strongly retarded and partially inhibited in the mixed CNC:MNT dispersions.

Analysis of previous works suggests that anisotropic and multiscale CNM-based foams with a high number of interfaces can favour heat dissipation by phonon scattering within the foam walls. Measurements and theoretical estimates of the thermal conductivities of CNC-only ice-templated foams over a wide range of densities confirmed the importance of phonon scattering to achieve super-insulating radial thermal conductivity values. 

Ice-templated CNC:MNT composite foams displayed a lower radial thermal conductivity compared to CNC-only foams, which suggests that the introduction of heterogeneous interfaces between the biopolymer and the clay enhanced the dissipation of heat through phonon scattering. Composite ice-templated foams of colloidal silica and TEMPO-oxidised cellulose nanofibrils (TCNF) were significantly stronger under mechanical compression and less sensitive to moisture uptake than TCNF-only foams, and maintained radial thermal conductivities that are comparable with widely used thermally insulating materials. These examples could pave the way towards the development of super-insulating, strong and moisture-resilient CNM-based composite foams.

Place, publisher, year, edition, pages
Stockholm: Department of Materials and Environmental Chemistry, Stockholm University, 2021. p. 93
Keywords
cellulose nanomaterials, composites, assembly, alignment, x-ray scattering, foams, thermal insulation, mechanical strengthening
National Category
Materials Chemistry
Research subject
Materials Chemistry
Identifiers
urn:nbn:se:su:diva-192265 (URN)978-91-7911-494-7 (ISBN)978-91-7911-495-4 (ISBN)
Public defence
2021-06-07, online via Zoom, public link will be made available at https://www.mmk.su.se/, 13:00 (English)
Opponent
Supervisors
Available from: 2021-05-12 Created: 2021-04-16 Last updated: 2022-02-25Bibliographically approved

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Munier, PierreApostolopoulou-Kalkavoura, VarvaraBergström, Lennart

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