To make biorefining more environmentally sustainable, preferably residues from forestry should be used and more than one fraction should be upgraded. A third of raw materials from forestry & horbar;tops and branches (T & B)― are either left in the forests or collected and incinerated to a low value. Herein, we apply a fast fractionation to valorize two of the fractions of this forestry residue. The cellulose is converted to textile fibers and all the lignin to hydrocarbons. The environmental sustainability of the novel value chain was studied by life cycle assessment (LCA), and benefits were found in four out of five impact categories. These are important steps to increase fiber production without affecting environmental impact, making biorefining competitive.

This study presents a sequential fractionation of spruce bark employing a flow-through system that enables continuous extraction without the need to change the chamber during the process. Various bark components such as lipophilic extractives, noncellulosic sugars, and lignin were extracted under mild conditions and within short timeframes compared to the batch process. The utilization of the flow-through system enabled efficient extraction without degradation of products that were observed during the batch process. By recirculating the solvents containing extracted components, the solvent/biomass ratio could be reduced considerably, without degradation of the products. The results demonstrate an energy efficient approach to obtaining valuable components from spruce bark, paving the way for a future biorefinery.

Bark represents 10 % dry weight of spruce trees and is a major side stream from pulp production. Currently, pulp mills burn bark to produce energy with a low economic value, directly emitting biogenic carbon dioxide to the atmosphere. Biorefining bark using a continuous flow-through fractionation process generates high added-value compounds (tall oil, starch, phenol, and pulp) that allow for extended carbon storage durations. This study assesses the potential future environmental impacts of valorising bark instead of burning it. We conduct a LCA study combining a prospective consequential modelling perspective with an input-related functional unit and account for the effects of storing biogenic carbon in the bark-based products. Our findings show that biorefining bark maintains lower environmental impacts than combustion, reducing time-differentiated climate impacts by up to 30 %, but only when the carbon dioxide used for pulping is recirculated and the fractionation processes are integrated with a co-located pulp mill supplying surplus waste energy, considered to have no associated environmental impacts. Storing biogenic carbon for a longer period of time has a positive effect on mitigating short-term climate impacts. However, our analysis reveals that while time-dependent climate impacts decrease, there is an increase in human toxicity and ecotoxicity impacts, with combustion performing better in these categories. This highlights the importance of expanding the scope of LCA studies to include impacts beyond climate change. Overall, this work demonstrates that combining a prospective consequential modelling perspective with an input-related functional unit is a relevant approach to study potential future impacts of emerging biorefineries and thus supports the development of a sustainable circular bioeconomy.

If valorization of tops and branches would be realized, there is a potential to increase the overall yield from forestry by 50%, which would impact land use change and climate change considerably. Currently, these residues are either incinerated or left to decay in the forests. The main challenge of valorization of tops and branches is the composition: comprising both wood and bark that are mechanically inseparable. Herein, we propose a chemical approach to valorize all components of both wood and bark of tops and branches without prior mechanical separation. By applying a sequential fractionation sequence involving two different catalytic steps, all different parts of the tops and branches have been valorized into well-defined streams and an intact cellulose-rich pulp. It was found that the sequence of proceses was important for the overall outcome. We hope that this first report of the valorization of tops and branches will inspire further studies to unlock the full potential of this challenging yet abundant feedstock.